Power Electronics & Industrial Drives
Heat sinks and cold plates for power supplies, inverters, converters and motor drives. Control the module interface and temperature rise within the available enclosure.
morton | Thermal Engineering & Manufacturing
Custom Heat Sinks & Liquid Cold Plates, Engineered for Your Equipment
From thermal requirements to repeatable production, morton connects design, manufacturing and validation for industrial and electronic OEMs.
Air & liquid cooling
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Drawing-to-production support
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Traceable quality records
Bring us your heat load, envelope and production target.
Discuss Your Thermal ProjectA Thermal Product Range Built Around Your Design
Choose the cooling architecture your equipment needs, with matching interfaces, installation hardware and production documentation.
Heat Sinks
Extruded, skived, cold forged, die cast, CNC machined and assembled-fin designs match your airflow, footprint and cost target. For thin-sheet cooling with integrated mounting features, review stamped heat sinks.
Aluminum & copper · Custom mounting · Controlled finishes
Liquid Cold Plates
Tube-in-plate, microchannel, vacuum brazed and friction stir welded routes balance thermal resistance, pressure drop and material compatibility.
Custom channels · Port integration · Individual leak checks
Heat Pipe & Vapor Chamber Cooling
Move heat away from concentrated sources and spread it across the available fin area.
Hybrid Liquid-Cooled Heat Sinks
Combine liquid cooling for primary devices with airflow for auxiliary heat sources.
Thermal Enclosures
Bring heat spreading, mounting, sealing features and mechanical protection into one enclosure.
Thermal Materials & Hardware
Complete the contact path with selected pads, tapes, spring screws and mounting parts.
Not sure which product family fits your design?
Review My Product RequirementsChoose the Cooling Route That Fits Your Constraints
We compare thermal performance, available space, airflow or coolant supply and lifecycle cost before selecting a manufacturing process.
Air Cooling
Operating Condition
For equipment with usable natural or forced airflow.
Engineering Checks
We check fan operating point, fin spacing, duct losses and mounting clearance.
Tangible Deliverable
You receive a heat sink geometry matched to installed airflow.
Heat Pipe & Vapor Chamber Cooling
Operating Condition
For concentrated or offset heat sources with limited spreading area.
Engineering Checks
We check source footprint, transport distance, orientation and clamping load.
Tangible Deliverable
You receive a controlled heat-spreading assembly.
Liquid Cooling
Operating Condition
For high heat density where a compatible coolant loop is available.
Engineering Checks
We check flow distribution, pressure drop, coolant compatibility and sealing.
Tangible Deliverable
You receive a cold plate specification tied to your operating conditions.
Useful starting inputs:
Heat load
Source footprint
Maximum base temperature
Airflow or coolant flow
Available envelope
Let engineering compare the practical options for your equipment.
Find My Cooling Route
Turn Thermal Requirements into a Buildable Design
Thermal, mechanical and process engineers work from the same requirements and drawing revision, reducing gaps between concept, sample and production.
Thermal design
Heat-source mapping, resistance budgeting and airflow or coolant distribution are evaluated against the actual operating envelope.
Mechanical integration
Contact flatness, TIM thickness, mounting force, tolerances and service access are reviewed together.
Design for manufacture
Material, fin geometry, joining route and finish are checked before tooling and sample release.
One Revision. A Clear Engineering Trail.
Phase 1
Define
Heat load, boundary conditions, interface and target temperature.
Phase 2
Develop
2D/3D design, DFM review and CFD analysis where required.
Phase 3
Verify
Sample drawing, test conditions and acceptance criteria.
Tangible Deliverables
STEP / PDF drawings · DFM feedback · Thermal test plan · Controlled BOM
Start with a drawing, or let us help define the thermal interface.
Start an Engineering Review
Manufacturing Control from First Cut to Final Assembly
Core machining, skiving, assembly and inspection are coordinated with qualified specialist processes under one project and quality team.
14 machining centers
4 skiving machines
6,800 m² operations area
Precision Machining
CNC-controlled contact faces, mounting features and critical interfaces follow approved drawings and inspection datums.
Fin & Two-Phase Assembly
Skived fins, fin stacks and heat pipe assemblies use controlled geometry, joints and positioning fixtures.
Liquid Cooling Assembly
Channel cleanliness, port interfaces, joining quality and sealing are managed before final pressure and leak tests.
Specialist Process Control
Extrusion, forging, casting, brazing, friction stir welding and selected finishes use qualified partners with incoming verification.
Check manufacturability before committing to a production route.
Discuss Manufacturing OptionsProve the Performance. Trace the Result
A useful thermal result includes the conditions behind it, while production acceptance follows controlled drawings, critical features and test records.
Check 01
Defined thermal tests
Record source size, effective heat load, inlet temperature, installed airflow or coolant flow, and sensor positions. Liquid reports include plate pressure drop.
Check 02
Critical interface inspection
Inspect mounting features, contact surfaces, threads and assembly dimensions against the approved drawing and control plan.
Check 03
Individual cold plate checks
Standard 0.3 MPa-rated designs receive a 0.6 MPa hydrostatic proof test for 10 minutes, followed by cleaning, drying and final gas leak inspection.
Check 04
Batch traceability
Connect material lot, work order, drawing revision and inspection records. Retain traceability records for five years.
Material records
First Article Inspection
Thermal & leak test records
Certificate of Conformity
Define the evidence your engineering and quality teams need.
Plan My Validation PackageCooling for the Equipment You Build
Thermal hardware is matched to the heat source, operating environment and service expectations of each equipment platform.
Energy Storage & EV Charging
Liquid and hybrid cooling for PCS and charging power modules. Review flow distribution, coolant compatibility and maintainable connections.
Telecommunications & Industrial Computing
Heat pipe assemblies, vapor chambers and thermal enclosures for compact platforms. Manage offset hotspots, restricted airflow and mechanical integration.
Laser & Precision Equipment
Cold plates and precision interfaces for laser sources and imaging systems. Balance temperature stability, pressure drop and service access.
Tell us how your equipment operates, and where heat becomes a constraint.
Discuss My ApplicationEngineering Outcomes You Can Evaluate
Selected projects connect the thermal problem, design choice and measured result, so your team can judge relevance to its own operating conditions.
Server Power Supply
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Germany
12.5 K lower base hotspot
C1100 skived copper with a controlled interface and improved inlet guidance reduced base-to-inlet-air thermal resistance from 0.23 to 0.18 K/W.
Test Conditions
250 W; 30 × 30 mm source; inlet air 25 °C; installed airflow 60 m³/h; 100 × 100 × 35 mm envelope.
Initial delivery: 1,200 units
Telecom Power Module
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Singapore
0.098 K/W base-to-inlet-air
Eight 8 mm copper-water heat pipes spread an offset heat source across an aluminum fin stack.
Test Conditions
450 W; 60 × 60 mm source; inlet air 25 °C; 220 m³/h installed airflow; approved orientation; 200 × 250 × 80 mm envelope.
Initial delivery: 500 assemblies
Energy Storage PCS
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UAE
23 kPa plate pressure drop
An aluminum microchannel plate achieved 0.024 K/W base-to-inlet-water thermal resistance with a 49 °C base hotspot.
Test Conditions
1,000 W; 80 × 80 mm source; inlet water 25 °C; 10 L/min; 250 × 200 × 20 mm plate.
Initial delivery: 240 plates
Let us define comparable test conditions for your own design.
Review a Similar ProjectA Manufacturing Partner for the Whole Product Lifecycle
Engineering support, production planning and export documentation stay connected as your project moves from first samples to recurring orders.
86
People across engineering, quality, production and customer support
240,000
Finished thermal components and assemblies in annual baseline capacity
1–5
Typical first-round paid engineering sample quantity
5 years
Retention of batch traceability records
One accountable team
We assign one project owner to coordinate technical questions, delivery schedules, quality records and approved changes. You can review our manufacturing and inspection processes through a factory visit or live video audit.
Planned repeat supply
Rolling forecasts, staged deliveries and agreed inventory arrangements support mature part numbers.
OEM, EMS & Brand Supply
We supply to approved drawings, BOMs and customer part numbers, with agreed labels, barcodes, branded packaging and English technical and export documents.
Align your sample plan, annual demand and delivery requirements early.
Discuss My Supply Plan
A Clear Path from Requirement to Repeat Supply
Each stage ends with an agreed output, keeping engineering decisions, drawing revisions and purchasing expectations aligned.
STAGE 01
Requirements & Feasibility
Share drawings or heat load, source size, temperature target, airflow or coolant flow, available space and annual demand.
Stage Output
A defined technical scope and feasibility feedback.
STAGE 02
Design & Quotation
Review the cooling route, DFM, materials, interfaces and test plan. Straightforward drawing-based quotes typically take 2–3 working days after complete inputs; complex designs require 5–7.
Stage Output
A proposed design, cost structure and schedule.
STAGE 03
Samples & Validation
Manufacture the agreed sample quantity and verify critical dimensions and thermal conditions. Conventional drawing-based samples typically take 10–20 working days after drawing freeze.
Stage Output
Samples, FAI and agreed test records.
STAGE 04
Approval & Production
Freeze the drawing, approved sample, control plan, packaging and delivery schedule.
Stage Output
Repeatable production with controlled revisions and traceable shipments.
A useful first conversation starts with the information you already have.
Start My Project Review
Answers Before Your First Design Review
Practical details to help engineering, purchasing and quality teams prepare an effective thermal project enquiry.
What information do you need for a custom design?
Share your heat load and duty cycle, source footprint, maximum base temperature, available envelope, mounting interfaces, airflow or coolant conditions and expected annual volume. A STEP model and marked PDF drawing help us review the interfaces.
Can you manufacture from our drawings or develop the design with us?
Yes. We support build-to-print manufacturing, DFM review and joint development from thermal requirements. Materials, tolerances, finishes, acceptance criteria and drawing ownership are agreed before release.
What are the sample quantity and production MOQ?
Paid engineering samples start from one piece, with 1–5 common for the first round. Typical production MOQs are 50–100 pieces for extruded, skived and board-level heat sinks, and 20–50 for heat pipe, vapor chamber and cold plate assemblies. Large bonded-fin and hybrid liquid-cooled assemblies typically start at 10–20 pieces. Cold-forged and die-cast parts with new tooling typically require 500–1,000 pieces. Final MOQ depends on product complexity and available tooling.
How do you test liquid cold plates?
We define thermal and pressure-drop tests for the actual source and coolant conditions. Standard industrial plates receive individual hydrostatic proof and final gas leak checks, with test values tied to the approved design and rated pressure.
Which technical and quality documents can you provide?
Project packages can include 2D/3D drawings, DFM feedback, BOM, FAI, material records, thermal curves, pressure-drop data, leak records and CoC. PPAP, specialist tests and third-party reports are scoped separately.
How do you control changes after sample approval?
Approved drawings, materials, work instructions and control plans share a controlled revision. Key material, supplier, process or test changes require engineering review and customer approval through the ECN process.
Have a requirement that is not covered here?
Ask Our Engineering Team
Let’s Build the Right Thermal Solution
Tell us what you are cooling and what your equipment needs to achieve. Our team will help define the next engineering step.
Air, two-phase and liquid cooling options
Thermal and mechanical design review
Paid samples from one piece
Defined validation and quality records
One project contact through production